---
title: Simpson Strong Tie Project
image: https://www.mechanicalresource.com/hubfs/Header.png
---

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# Simpson Strong Tie

## HVAC Reliability and Value Engineering 

**Client:** Simpson Strong-Tie  
**Location:** Gallatin, TN  
**Facility:** New manufacturing campus (two buildings)  
**Scope:** Commercial rooftop HVAC system supporting manufacturing and office areas  
**Units:** 41 rooftop units (Daikin Maverick) + associated distribution (VAV boxes installed by others)  
**Installing Contractors:** Cornerstone Mechanical (RTUs + VAV), ICON (process scope + chiller/pumps, ongoing maintenance)  
**Owner’s Rep:** Dillard Adams

![Dangle](https://www.mechanicalresource.com/hs-fs/hubfs/Dangle.png?width=1440&height=1440&name=Dangle.png "Dangle")

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![SST2](https://www.mechanicalresource.com/hubfs/SST2.png "SST2")

## The Challenge

Simpson Strong-Tie planned a major expansion to bring distributed processes in-house and reduce shipping costs. The initial basis of design defaulted to equipment the owner had previously experienced issues with—specifically **service delays tied to proprietary parts and limited servicing options**. Extended downtime had created operational disruption and forced production shifts to protect employee comfort and safety.

Additionally, the project faced:

- Tight schedule and staging constraints (limited on-site laydown area)
- Structural and safety considerations related to setting heavy rooftop equipment
- Refrigerant transition timing risk impacting equipment availability and owner preferences

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## Mechanical Engineering Solutions

MRG Identified a $300,000 opportunity of savings, including: 

- **Return duct strategy optimization** 
    - Reduced extensive return ductwork by implementing corridor returns where appropriate
    - Approximately $200,000 in ductwork
- **Exhaust/purge strategy refinement** 
    - Leveraged economizer fresh air capability and variable exhaust options integrated with rooftop units
    - Reduced need for separate louvers and dedicated exhaust fans while improving purse capacity
    - Approximately $100,000 in savings

 

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![Heli](https://www.mechanicalresource.com/hubfs/Heli.png "Heli")

## Logistics and Schedule Risk Mitigation

To address equipment timing and refrigerant transition concerns: 

- Organized **early release of equipment.** 
- Coordinated **secure offsite storage** at a protected crane yard (Century Steel)
- Supported phased delivery and staging aligned with crane/helicopter lifts

---

## The solution

MRG collaborated with the owner team and engineer to evaluate alternatives and recommended **Daikin Maverick** commercial rooftop units, selected for:

- **Dual refrigeration circuits** to maintain operation if one circuit fails
- **Redundant heating** (two burners) for improved heating uptime
- **Serviceability features** (hinged panels, accessible components)
- **Non-proprietary components** to reduce “single-source parts” downtime risk

MRG also conducted a critical review of the mechanical design and proposed value-engineering changes that reduced the scope without sacrificing performance.

![Units](https://www.mechanicalresource.com/hubfs/Units.png "Units")

---

![last 2](https://www.mechanicalresource.com/hs-fs/hubfs/last%202.png?width=1440&height=1440&name=last%202.png "last 2")

## The result

- Improved reliability strategy through redundancy and serviceable equipment selection
- Reduced downtime risk through non-proprietary parts flexibility
- Delivered meaningful mechanical engineering savings
- Supported installation readiness and schedule protection despite significant coordination constraints

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###### MRG SOLUTIONS

- [Equipment Sales](https://www.mechanicalresource.com/solutions/pre-construction-hvac)
- [VRV](https://www.mechanicalresource.com/solutions/variable-refrigerant-volume)
- [Boilers](https://www.mechanicalresource.com/solutions/commercial-boilers)
- [Motors](https://www.mechanicalresource.com/solutions/hvac-motor-sales)
- [Variable Frequency Drives](https://www.mechanicalresource.com/solutions/vfd-hvac-systems)
- [Controls & Analytics](https://www.mechanicalresource.com/solutuions/building-automation)
- [Service](https://www.mechanicalresource.com/solutions/service)
- [Vibration & Isolation](https://www.mechanicalresource.com/solutions/variable-isolation-hvac)
- [Indoor Air Quality](https://www.mechanicalresource.com/solutions/indoor-air-quality)
- [Aftermarket Parts](https://www.mechanicalresource.com/solutions/parts)
- [Maintenance](https://www.mechanicalresource.com/solutions/maintenance)
- [Predictable Buildings & Budgets](https://www.mechanicalresource.com/solutions/predictive-maintenance)

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